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304 SS Hex Flange Self-Drilling Screw with EPDM Washer for Metal Roofing

Paste into the short description / summary field. Written from the shop floor, not a brochure:

We make these in our own factory, and we've been shipping them for over twenty years. One pass drills the hole, cuts the thread, and pulls the sheet down onto an EPDM washer that keeps rain out. No pre-drilling, no loose washer to drop, no zinc coating to fail. 304 stainless body, A2-70 grade, passivated per ASTM A967. If your job sits within a few kilometers of the sea, tell us — we'll steer you to 316 instead of taking the order the easy way.

  • Material A2 austenitic stainless steel (304 / 1.4301)
  • Property class A2-70 per ISO 3506-1 — tensile Rm ≥ 700 MPa
  • Thread size ST4.2 / ST5.5 / ST6.3 (ISO 1478)
  • Head type Hex flange (hexagon washer head) per ISO 15480
  • Drill point Self-drilling tip per ISO 10666 — no pilot hole required
  • Sealing washer EPDM, 70 ± 5 Shore A, factory pre-assembled under flange
  • Surface finish Passivated per ASTM A967 (nitric or citric acid)
  • Drill range 1.75 – 6.0 mm total low-carbon steel thickness, size dependent
  • Service temperature -40 °C to +120 °C continuous (EPDM); ~+150 °C short peak
  • Compliance ISO 9001 / IATF 16949 / CE / SGS / RoHS

Product Introduction

You've watched crews slow down on a roof job to pre-drill every hole, swap bits, then come back with a driver. This screw kills those three steps down to one. The drill point bites through sheet steel, the threads cut their own path, and the hex flange head seats the washer the moment torque comes up. Under that flange sits an EPDM washer, bonded on in our factory — not tossed loose in the box, not something your guy has to fish out of his pocket halfway up a ladder.

Why 304? Because a coating eventually stops being a coating. Zinc-plated screws look fine on day one, then start bleeding rust streaks down your cladding within a couple of seasons in humid weather. 304 carries its own chromium oxide film, and we passivate every batch per ASTM A967 to keep that film even and free of iron contamination from forming and handling. One honest limit: if the project sits within a few kilometers of the ocean or sees constant salt spray, step up to A4 (316). We'd rather tell you that before you order than have you find out on a roof.

Buyers ask about the magnet thing, so let's get it out of the way. Yes, the drill point and threads are slightly magnetic. 304 is austenitic and normally non-magnetic — cold forming work-hardens the tip, which is exactly what gives it the hardness to cut steel in the first place. That local magnetism is a sign the tip was formed properly, not a sign of bad material. Corrosion performance doesn't change.

Roofing crews in Brazil and Chile use these on trapezoidal sheets, on purlins, on ag buildings and warehouse shells. Same screw drills, taps, and seals, which matters when you're paying by the hour. Sizes run from ST4.2 for light sheet work up to ST6.3 for roof and purlin builds, with drill ranges checked against the actual stack-up thickness before we quote.

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Full Specification

1 Mechanical Properties(A2-70, ISO 3506-1)

Property

Value

Basis

Tensile strength Rm

≥ 700 MPa

ISO 3506-1

0.2% proof strength Rp0.2

≥ 450 MPa

ISO 3506-1

Elongation at fracture (threaded section)

≥ 0.4d

ISO 3506-1

Hardness (verification ceiling)

≤ 300 HV

ISO 3506-1

Modulus of elasticity (20 °C)

≈ 193 GPa

Material handbook

Density

7.93 g/cm³

ASTM A240

Linear expansion coefficient (0–100 °C)

≈ 17 ×10⁻⁶ /K

Material handbook

Drill point and threads may measure above 300 HV due to cold work hardening — that's process strengthening, verified by ISO 10666 function tests, not a material change

2 Chemical Composition-304 (ASTM A240, mass %)

Element

C

Si

Mn

P

S

Cr

Ni

N

Limit

≤0.08

≤0.75

≤2.00

≤0.045

≤0.030

18.0–20.0

8.0–10.5

≤0.10

* For Grade 36 at 3/4 in. and under, manganese is at the manufacturer's option but must remain compatible with weldable steel. Full Grade 55 / 105 chemistry per the current edition of ASTM F1554 - ask us for the certified heat analysis.

3 Standards System

Standard

Role for this product

ISO 15480:2019

Hex washer head self-drilling screws — head, flange, thread geometry and tolerances

ISO 10666:1999

Mechanical and functional properties — drilling capability, drill point function, failure torque

ISO 3506-1:2020

Corrosion-resistant stainless fastener properties — A2-70 material grade

ISO 1478

Self-tapping screw threads (ST series) — thread sizes and pitches

ISO 3269

Fastener acceptance inspection — sampling and acceptance rules

GB/T 15856.5-2023

Chinese national equivalent (hex flange self-drilling screws)

JIS B 1124

Japanese standard equivalent (hex washer head self-drilling screws)

ASTM A967 / A380

Chemical passivation of stainless steel — surface process

Note: the old DIN 7504 (K-type hex head with washer) has been withdrawn. Current specification is ISO 15480. Check destination-country standards on export orders.

4 EPDM Sealing Washer — Typical Performance

Item

Typical Value

Material

EPDM (ethylene propylene diene monomer rubber)

Hardness

70 ± 5 Shore A

Continuous working temperature

-40 °C to +120 °C

Short peak temperature

≈ +150 °C

Density

≈ 1.1 – 1.2 g/cm³

Tensile strength

≥ 10 MPa

Elongation at break

≥ 200%

Compression set

Low — keeps sealing resilience over service life

Weathering

Excellent UV, ozone and humidity resistance; 15–25 year roof service life depending on formulation and environment

Media resistance

Water, dilute acids/alkalis, steam: good. Mineral oil, gasoline, aromatic solvents: not resistant

Actual values per supplier test report. The washer also isolates the screw head from the base metal — a useful galvanic corrosion barrier.

5 Drill Range (Total Sheet Thickness, Low-Carbon Steel)

Thread size

ST2.9

ST3.5

ST4.2

ST4.8

ST5.5

ST6.3

Drill range (mm)

0.7 – 1.9

0.7 – 2.25

1.75 – 3.0

1.75 – 4.4

1.75 – 5.25

2.0 – 6.0

Example stack: 0.5 mm steel sheet + 2.0 mm purlin = 2.5 mm total — ST5.5 (1.75–5.25 mm) or ST6.3 both work. Range refers to low-carbon steel (e.g. Q235). High-strength steel, stainless base, or over-range thickness: pre-drill, or the point burns or snaps.


Size Chart

1 Key Dimensions (ISO 15480)

Dimension (mm)

ST4.2

ST5.5

ST6.3

Thread pitch P

1.4

1.8

1.8

Flange diameter dc (max)

8.8

11.0

13.5

Across flats s (max)

7.0

8.0

10.0

Head height k (max)

4.1

5.4

5.9

Washer OD (typical)

14.0

14.0 – 16.0

16.0

2 Common Sizes (Thread × Length, mm)

Thread

Common Lengths

Typical Washer

ST4.2

16 / 19 / 25 / 32 / 38 / 50

EPDM 14 mm

ST5.5

19 / 25 / 32 / 38 / 50 / 63 / 75

EPDM 14–16 mm

ST6.3

25 / 32 / 38 / 50 / 63 / 75 / 100

EPDM 16 mm

3 How to Pick the Length

  • Total stack thickness (sheet + purlin + spacer) must stay inside the drill range for the chosen size.
  • Add the drill point length and leave 2–3 threads of engagement sticking through.
  • Roof fixing: ST5.5 / ST6.3 for stiffness and sealing. Light sheet metal work: ST4.2.
  • Not sure? Send us the sheet gauge and purlin profile — we'll size it and confirm by return.

Applications

Where These Screws Are Used

  • Metal roofing and wall systems — trapezoidal sheets, corrugated panels, standing-seam covers (drive into the wave crest)
  • Light steel building envelopes — steel-frame workshops, warehouses, farm buildings, prefab site cabins
  • Ventilation ducting, dust extraction systems, equipment enclosure sheet metal
  • Solar mounting frames (inland sites) and sign / billboard frames
  • Containers, truck bodies, fencing, and outdoor garden structures

Selection Notes for South American Projects

  • Roof fixing: ST5.5 or ST6.3 — stiffness and sealing in one screw.
  • Thin sheet / cladding work: ST4.2 keeps the bite light.
  • Coastal Chile, coastal Peru, and beach-adjacent Brazilian sites: step the whole spec up to A4 (316). Ask for the 316 quotation — it's a standard line for us, not a special.
  • High-seismic zones (Chile, Peru, Andean Colombia): hex flange spreads the load and resists vibration loosening better than a plain hex head.
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Why Fasto

Twenty-plus Years of Fastener Exports, One Factory

Fasto has been making and exporting screws, bolts, nuts, nails, and rivets for more than two decades. We own the factory — no trading middleman, no batch bought from whoever quoted lowest this month. When you order from us, the cold header, the thread roller, and the inspection bench are all under one roof, and the guy signing the certificate knows which machine ran your lot.

Certification You Can Put in the File

Certificate

Scope

ISO 9001

Quality management system — full process coverage

IATF 16949

Automotive-grade quality system (the demanding one)

CE

European conformity for applicable fasteners

SGS inspection

Third-party lot inspection available on request

RoHS

Restriction of hazardous substances compliance

What QC Actually Happens on Your Batch

  • Raw material: heat number traceability, spectral chemical spot checks, mechanical property verification (MTC + incoming inspection).
  • Cold heading / thread rolling: dimensional tolerances, thread accuracy, drill point form integrity per ISO 15480 / ISO 1478.
  • Drilling function: ISO 10666 drilling tests and failure torque tests — the point has to drill or it doesn't ship.
  • Surface: passivation film quality (blue spot test), appearance, no free iron per ASTM A967.
  • Washer assembly: EPDM pre-fit security, no ring-off, no damage.
  • Corrosion: neutral salt spray testing per ISO 9227 when the order calls for it (e.g. 48–72 h).
  • Final: full dimensional sampling, thread go/no-go gauges, hardness per ISO 3269.

We don't promise salt spray hours we haven't measured. If a customer needs a number, we run the test and send the report with the batch.

Straight Answers, Even When It Costs Us

We've turned away 304 orders for coastal projects and pushed the 316 upgrade instead. We tell buyers when a screw is over-spec for their job. That sounds like bad salesmanship; it's how you keep a roof standing for fifteen years and keep the customer for the next fifteen.

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Pain Points & Solutions

1. Roof leaks around screw holes  —  infiltração / filtración

Driving into the sheet valley, overtightening until the washer squirts out sideways, or using a plain self-tapping screw with no seal — all three end in a wet warehouse floor. Our fix: bonded EPDM washer, drive into the wave crest, and stop when the washer edge just squeezes out evenly. Drill phase 1800–2500 rpm, then drop to 600–1200 rpm for seating.

2. Rust streaks on the cladding  —  parafuso enferruja / tornillo se oxida

Cheap galvanized screws bleed brown lines down the sheet inside two or three wet seasons. That's a coating failing, not a fastener doing its job. Our 304 body carries its own passive film and gets passivated per ASTM A967 before packing. Also watch out: a lot of "inox" roofing screws on the local market are 410 martensitic — hard, cheap, and far less corrosion resistant. Ours is 304, full stop.

3. Drill point snapping or burning  —  ponta broca quebra / punta se quema

Usually three causes: total stack thickness beyond the drill range, spindle speed too high, or the driver tilted off vertical. The point overheats, softens, and snaps. We publish the drill ranges (ST6.3: 2.0–6.0 mm) and the speed discipline in the datasheet, and we'll size the screw for your stack before you order.

4. The pre-drilling hassle  —  precisa furar antes? / ¿necesito pre-perforar?

Standard self-tapping screws need a pilot hole — an extra drill, an extra bit, extra minutes on every fixing. Our self-drilling point does hole, thread, and seat in one pass, verified by ISO 10666 function tests. Pre-drill only when the stack exceeds the range or the base material is stainless / high-strength steel.

5. Washer cracking under the sun  —  borracha resseca / arandela se reseca

NBR and SBR washers go hard and crack after a few years of UV. EPDM is one of the best weather-resistant rubbers there is — UV, ozone, humidity — with a 15–25 year roof service life depending on formulation and environment. Keep it away from mineral oil and gasoline, and control the torque; overtightening is what kills washers, not sunshine.

6. Galvanic corrosion with zinc or aluminum  —  corrosão galvânica / corrosión galvánica

Stainless against galvanized or aluminum, with rain or condensation in the joint, makes a battery — stainless is the cathode and the zinc or aluminum pays for it. The EPDM washer insulates the head contact, which helps. For the threaded joint, keep the assembly dry where you can, or move to a same-family material spec for permanently wet connections.

7. Labor cost eating the job  —  mão de obra / mano de obra

On a big roof, ten extra seconds per screw is a full day of wages. One-pass drilling, an 8/10 mm socket or hex bit drive, no cross-slot cam-out — crews notice the difference by lunchtime. The hex flange also spreads load, so thin sheets don't crush or dimple.

8. "Why is my 304 screw magnetic?"  —  magnetismo / ¿por qué es magnético?

Cold forming work-hardens the drill point and threads (strain-induced martensite). That's the source of the hardness that lets the tip cut steel — and yes, it's slightly magnetic. Normal, expected, and it doesn't change corrosion performance. If a customer rejects a batch over this, send them our datasheet note; it happens a few times a year.

9. Size confusion on site  —  qual tamanho? / ¿qué medida?

Too short and the threads barely engage; too long and the point punches through the purlin. Rule: total stack (sheet + purlin + spacer) inside the drill range, plus 2–3 threads of extension. We supply a sizing table and will confirm your sizes from the drawing — no guesswork.

10. Coastal salt — the honest boundary  —  região de praia / zona costera

304 handles humid inland air, rain, and normal industrial atmospheres well. Within about 5 km of the sea, or under constant salt spray, 304 pits. That's physics, not a defect. For coastal projects we quote A4 (316) — about 30–50% more, and worth every centavo when the alternative is replacing roof fixings on a beach house.


FAQ
Q1. Do these screws need a pilot hole?

No. The drill point makes its own hole in steel up to the rated range: ST4.2 drills 1.75–3.0 mm, ST5.5 drills 1.75–5.25 mm, ST6.3 drills 2.0–6.0 mm of low-carbon steel. Over that range, or when the base material is stainless or high-strength steel, pre-drill — otherwise the point burns or snaps.

Q2. Will 304 stainless steel rust on my roof?

Inland and normal industrial atmospheres: no. The passivated chromium oxide film self-repairs in oxygen-bearing air. Within about 5 km of the sea, or under constant salt spray, 304 will pit — that's where we switch you to 316 (A4). Corrosion on 304 usually shows as pitting spots, not a uniform rust layer.

Q3. How do I stop leaks around roofing screws?

Three rules. Drive into the wave crest, never the valley — water runs in the valleys. Keep the driver perpendicular to the sheet. And stop when the EPDM washer edge just squeezes out evenly; overtightening squashes the washer out of shape and it leaks a season later. Drill phase 1800–2500 rpm, seat phase 600–1200 rpm.

Q4. 304 or 410 stainless — what's the difference?

410 is martensitic: hard, cheap, noticeably less corrosion resistant. A big share of the "inox" roofing screws sold locally is 410. 304 (A2) is austenitic, resists rust far better, and that's what we build the whole body from. If the price looks too good, check what grade is actually in the box.

Q5. How thick a sheet can it drill through?
Total stacked thickness is what counts — sheet plus purlin plus any spacer. ST4.2: 1.75–3.0 mm. ST5.5: 1.75–5.25 mm. ST6.3: 2.0–6.0 mm, low-carbon steel. Keep the stack inside the range and leave 2–3 threads sticking through for engagement.
Q6. How tight should I drive the EPDM washer?
Watch the washer, not the torque gauge. The edge should squeeze out evenly all the way around — that's full seal. If it starts spinning or tearing, you've gone too far and the seal is already compromised. Drop to the low gear for seating; that's the whole trick.
Q7. Why is my 304 screw slightly magnetic?

Cold forming work-hardens the drill point and threads — strain-induced martensite. It's the same effect that gives the tip its cutting hardness. The magnetism is local, normal, and doesn't change corrosion resistance or mean the steel is off-grade.

Q8. Will the EPDM washer dry out and crack?

EPDM is among the best weather-resistant rubbers in the fastener world — UV, ozone, and humidity resistance well ahead of natural rubber or SBR. Roof service life runs 15–25 years depending on formulation and environment. Two things shorten it: contact with mineral oil or gasoline, and overtightening. Control the torque and it'll outlast the roof warranty.

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